Implementación del mantenimiento productivo total (TPM) para la producción de artesanía en el área de tejeduría de la Empresa Aly Textiles

Abstract

The following research was carried out, collecting data over several weeks, in which it was likely to demonstrate an increase in OEE, and, therefore, an improvement that is reproduced in the availability, performance and superiority of the equipment, thus giving a much more efficient tile production, throughout the same. The results obtained demonstrate the remarkable effectiveness of the completion of Total Productive Maintenance (TPM) at Aly Textiles, evidenced by a significant increase in productivity. This progress has been achieved through the application of several key points, such as preventive maintenance, staff training, continuous improvement, and collaboration between departments. Overall, there has been a considerable improvement in average productivity, which increased from 53.00 % to 85.23 %. This change highlights a significant optimization of the resources used and an increase in operational effectiveness. Furthermore, the Overall Equipment Efficiency (OEE) index showed a notable increase, rising from 58.75% to 82.5 %. This figure illustrates the continuous improvement in the three fundamental aspects of the TPM system. The availability of equipment also experienced significant advancement, improving from 71.38 % to 86.88 %. This result suggests more efficient management of downtime, which is essential for maintaining smooth operations. Additionally, the reduction in the standard deviation of productivity changes, as well as the stability of OEE and availability indices after implementation, reflect a more controlled and sustainable production process. Analysis reinforce the validity of TPM as a philosophy and a system of continuous improvement and operational excellence, supported by proven empirical benefits. The implementation of TPM has not only optimized production processes but also established a solid framework for the green development of the corporation in the future.