Elaboración de un plan de mantenimiento eléctrico preventivo utilizando herramientas del sistema TPM en una máquina extrusora de una planta industrial de plásticos

Abstract

This project arises from the need to improve a maintenance system through Total Productive Maintenance (TPM) tools to improve processes and reduce failures in an extruder machine of the company Trilex S.A located in the city of Guayaquil, the The information collection process was carried out with the collaboration of the employees and the management that works in the company who provided the survey of technical data of the machinery that was used for this investigation. For the development of the project, measurements were made on the equipment that reported a considerable number of failures and the data provided by the company to know the current state of the extruder, thus determining the causes of the problems in its operations. Then, following the consolidation and development for the TPM, various activities were carried out, including: preparation of the equipment technical sheet, inventory of equipment and machinery, safety recommendations for operators, interviews to gather relevant information. and the application of 5 "S" in the company, considering the contributions and participation of the staff in the area. The main objective of this project is the reduction of failures and the optimization of the operation. Through the precise identification of failures through Pareto analysis, the programming of specific preventive maintenance and the constant measurement of the state of the equipment, the aim is to guarantee the availability, reliability and optimal performance of the machinery. This proactive and systematic approach paves the way for smooth and efficient production in the area of plastic extrusion.