Diseño de un plan de gestión de mantenimiento basado en RCM, para la nueva línea de bebidas alcohólicas carbonatadas en la planta de producción de Licoram en la ciudad de Ibarra

Abstract

In this work, a maintenance plan based on the RCM technique was developed for the production area of Licoram, a medium-sized company dedicated to the production of liquors, sanitizers, and alcohol-based products. The maintenance area, when implementing maintenance plans for its recent machinery acquisitions, intends to integrate potential failure analysis procedures to optimize its activities related to asset management. Chapter I of this study presents the information concerning the execution of maintenance techniques, in this section there are theoretical definitions and common classifications, such as preventive, corrective, and predictive maintenance, where analysis and management tools such as FMEA or TPM arise respectively, in this chapter the first ideas regarding general knowledge are established as well as a brief description of the target machinery. Chapter II includes the methodologies used in the elaboration of a maintenance plan, management and analysis tools that are presented as guides to be executed to recognize potential failures and use an RCM decision diagram. This chapter establishes the variables of interest for the study, such as information required from the company as well as procedures and previous preparations to generate an RCM maintenance plan. As a closure to this work, Chapter III presents the elaboration of the maintenance plan using the RCM technique, in this stage the proposed methodology is put into practice, and through the control of indicators it is intended to identify the equipment that generate maintenance delays, and somehow mitigate the effect of the "bathtub curve" with the initial failures of an asset. Added to this, the maintenance plan was implemented in a CMMS tool as a proposal for technological integration, which takes advantage of the demo version in the Fracttal community platform, and it is expected that the use of this tool will be of interest to the Licoram production plant.