Diseño e implementación de un plan de mantenimiento predictivo basado en el análisis de vibración y termográfico para una planta de producción de balanceado para camarón.

Abstract

The methodology used had a mixed source design, both documentary and field, in which different research techniques and data collection were used. Through the results obtained from the documentary research, an implementation methodology was made in the organization.

A Pareto diagram was developed to determine the critical production areas and a criticality matrix to obtain the frequency of the predictive inspections of vibrations and thermography. As a first step, inspections were carried out in full to all the teams in the three areas and the flaws found were fixed to start the new predictive maintenance plan.

After the implementation in the month of June, it took three months to begin to see improvements in the three indicators of productivity, unavailability and total corrective and preventive maintenance. Production increased by 21% between the months of September and November, which represented 9414 tons of additional balancing. The factory's profit per ton is $ 773.00, which indicates an additional gain of $ 7,277,022.00 thanks to the project.