Diseño y automatización de una máquina troqueladora de fichas de aluminio de 1 mm de espesor para los laboratorios de ingeniería industrial

Abstract

The project focused on the design and automation of an aluminum die cutting machine, analyzing the different technologies available: pneumatic, hydraulic and mechanical die cutting machines. The advantages and disadvantages of each type were discussed, where pneumatic die cutters stood out for their speed and low initial cost, but presented limitations in cutting force. On the other hand, mechanical die cutters offered simplicity and reduced operating costs, although they also had restrictions in versatility and force. Finally, hydraulic die cutters were identified as the most suitable for aluminum handling, thanks to their high cutting force and process control, despite their higher maintenance cost. After selecting the hydraulic die cutter, we proceeded to calculate the forces required for its operation, ensuring that it could operate efficiently. This analysis included determining the required cutting force and the necessary hydraulic pressures. Subsequently, a comparison and quotation of the materials needed for the construction of the equipment was made, considering factors such as cost, availability and mechanical properties. This methodical approach not only ensured that the design was technically feasible, but also kept within budget, thus ensuring the effectiveness of the aluminum chip manufacturing process.