Diseño y simulación en interfaz HMI y software TIA PORTAL el proceso de producción de aceites lubricantes Semi-Sintéticos para motocicletas

Abstract

The purpose of this project is to develop a simulation process aimed at manufacturing lubricating oils for motorcycles, with the goal of strengthening technical capabilities and competencies in engineering, specifically those related to programmable processes applicable to industry through the use of TIA PORTAL software. The technical work focuses on simulating a production process for semi-synthetic oils for 2-stroke and 4-stroke motorcycles. The study is grounded in the experimental method. Within this context, processes involving mixing, filling, capping-labeling, and packaging have been modeled using a program in LADDER language and animations. This is done with the intention of visualizing the process's operation and meeting conditioning criteria and constraints. Executing these processes has required the application of specific skills for using TIA PORTAL, along with various associated functions. These functions include timing (TON/TOFF) to control the animation time for bottle movement or process halting, counting functions (CONT) for bottles and packed boxes, calculation functions (ADD) for summing bottles, boxes, and additives with the base oil. Additionally, motion control block animations and subtraction (SUB) have been implemented. These adaptations are crucial to ensure their applicability in both simulations and environments with a real PLC and an HMI screen. The simulation process can be validated using any S7-1500 PLC and a KTP-700 HMI screen, with communication between both components facilitated through the PROFINET protocol.