Propuesta de mejora de la productividad en el departamento de mantenimiento terrestre de los terminales marítimos Balao - Esmeraldas – EP. Petroecuador, mediante la herramienta análisis del modo y efecto de fallas AMEF

Abstract

The Integral Management of Maintenance in Industries plays a role of utmost importance for the care of assets, fulfillment of production objectives, safety for workers and care for the environment. The Gerencia de Transporte of the Empresa Pública de Hidrocarburos del Ecuador - EP. Petroecuador, through its Subgerencia de Oleoductos, guarantees the timely Storage and Transportation of Crude Oil from the East to be dispatched to Ships/Tanks, as well as the timely delivery of clean products from Ships/Tanks to be used in the production processes in the Refinería Esmeraldas; both processes are part of the functions of the Terminales Marítimos Balao. In the Terminales Marítimos Balao there are mechanical, electrical, instrumentation and control equipment and systems that by their nature require Systematic Maintenance to avoid unwanted stops that can cause a functional breakdown of the production processes. The classification of maintainable equipment by categories of the Terminal Marítimo Esmeraldas will help a good organization and management of time and resources by executing only the necessary works, prioritizing the equipment that directly affects the production chain. For better control, technical sheets were developed for priority one equipment, which contain plate data, characteristics, criticality analysis, spare parts and maintenance model. Likewise, new Maintenance Plans were developed based on the results of the use of the Failure Mode and Effects Analysis Tool. To continuously monitor departmental results, two Key Performance Indicators - KPI were determined: Mean Time Between Failures - MTBF and Mean Time to Repair - MTTR, which will determine the reliability of a piece of equipment and help prevent failures. With the details, the methodology proposed here will improve the Productivity of the Departamento de Mantenimiento Terrestre of the Terminal Marítimo Balao - EP. Petroecuador; categorizing equipment, developing necessary maintenance tasks and monitoring your assets with key performance indicators, all through the use of the Failure Mode and Effects Analysis Tool.